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Sta-Rite® Pump Seal Replacement
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Note that the purpose of this section is to show you how to remove & install a spa pump seal for a Watkins Hot Springs® "Classic" spa.    While every effort is made to be sure that virtually all areas of complexity are covered, you may find it more difficult or sometimes easier to accomplish this task.  Use common sense.  If the pump that you have on your pool or spa is a lot different from what is depicted here, then do not use these instructions.   

Safety Warnings!
Remove Power from the spa/hot tub BEFORE performing this procedure.  Failure to comply with this requirement, can lead to electrical shock and/or electrocution!
Disclaimer

The instructions here are intended for general reference only.  Many pumps are different from the one depicted here, and may require more or less mechanical effort or knowledge in order to achieve the desired results.
READ FIRST BEFORE YOU CONTINUE

Pumps and Parts Price Listings: Complete Pumps, Wet Ends, Motors, Seals, Impellers, Kits.


Hot Springs Classic Spa Pump This example of pump seal replacement is on a Sta-Rite Duraglas® spa pump.  There are three versions of seals/seal kits available.  The most inexpensive is the #200 seal set, show below.  The most extensive kit available from Sta-Rite Industries is a complete rebuild kit, containing all components internal to the wet end.
 
Available at SpaPartsNet.Com
Click to price this seal Click to price this kit

Removing the base mount from the spa Removing the main clamp around the pump
We start off by removing the base securing bolt from the frame support.  On a Hot Springs Spa, there is only one used.  On a Cal-Spa, you may find both sides have one on each side. 
 
Then, using a deep well socket, remove the nut that is squeezing the securing clamp together.  This clamp is what holds the entire pump assembly together.  Remove the nut from the shaft completely and put it aside.

Prying off the clamp with the securing nut removed Remove collar...
On the left, I'm using a flat screwdriver to pry the metal clamp away from the pump housing.  On the right, I'm removing it completely, taking care not to allow the flex steel to bend outward very much.

Carefully remove this hose... Caution, don't break the fitting on the pipe! Remove the ground wire from the pump assembly
Sliding the back half of the pump assembly away, I'm removing the small feeder tube from the suction elbow, so I can remove the pump assembly.  This tube serves two purposes, 1,  to allow water to flow through the circulation pump suction tube when the jet pump is running, and 2, to prevent air locks from occuring.  Be careful not to break off the small nipple, or you could have one heck of a plumbing job on your hands to replace it.
 
One thing I've always liked about Hot Springs Spas, extra long ground and power wires to the equipment!  With the pump assembly removed, we need to remove the ground wire from the motor frame.  Sometimes, this is as easy as a thin tipped flat screwdriver.

If screw won't come off with screwdriver, I use pliers  
...Invariably, this is not usually the case though, because with age, corrosion usually sets in on the set screw, requiring the use of pliers around the outside to remove it.
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