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Wet End Removal & Installation, Standard Spa Pump
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Note that the purpose of this section is to show you how to remove & install a spa pump wet end and new pump motor.    While every effort is made to be sure that virtually all areas of complexity are covered, you may find it more difficult or sometimes easier to accomplish this task.  Use common sense.  If the wet end that you have on your spa is a lot different from what is depicted here, then do not use these instructions. This is page 1 of this procedure.
 

Safety Warnings!
Remove Power from the spa/hot tub BEFORE performing this procedure.  Failure to comply with this requirement, can lead to electrical shock and/or electrocution!
Disclaimer

The instructions here are intended for general reference only.  Many pumps are different from the one depicted here, and may require more or less mechanical effort or knowledge in order to achieve the desired results.
READ FIRST BEFORE YOU CONTINUE

Pumps and Parts Price Listings: Complete Pumps, Wet Ends, Motors, Seals, Impellers, Kits.


Flo-Master Pump...
 
 
 
This example of wet end removal and installation, is being done with a 3/4 HP Flo-Master pump, by Aqua-Flo.  We are removing an older .75 HP Franklin Electric pump motor, and replacing it with a new 1.5 HP Magnetek pump motor. We are also upgrading the impeller size to achieve a higher water flow rate, to take advantage of the increased horsepower capacity of the new motor.

Remove wet end face plate. Remove rear armature shaft cover.
Most of this is self explanatory.  We remove the face plate of the wet end, and the armature shaft cover on the back of the pump motor.

Removing cover... Remove collar...
Carefully pulling the cover plate from the wet end housing, watch for the large o-ring, be careful not to break it.  On the right, we remove the flow isolator collar.  Your pump may or may not have this part.
Use Vise-Grips to anchor armature shaft. Attempt to remove with pliers if too tight by hand only.
On this particular pump, the shaft is rusted pretty badly, and we have to use a pair of vice grips to hold the shaft while we attempt to remove the impeller.
 
Because it's too tight (due to rust build up), I resort to using a pair of channel-locks,  to remove the impeller.  If this is unsuccessful, there is an alternate procedure at destructive removal here.

Disassembled...  
We were successful in this case of removing the impeller intact.  We will be using the same pump seal, since it was in service for only about a week.  What is really amazing, is the level of rust that had occurred on the pump shaft over the last few years that the motor was in service.  Not very much shaft was left as you can see in the below picture.

Removal of the wet end is now complete, click to continue to next page.


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